Quality Tech / Weld Destruct

Supports manufacturing by improving the company and department efficiency in a safe, high quality and productive manner, and is accountable for the quality and housekeeping goals.  

• Utilize statistical and problem-solving knowledge.
• Enter inspection results into computer-based inspection documents.
• Perform part capability studies and Gauge R & R’s as required.
• Interpret joining documentation, including spot patterns layouts, weld information master sheets, including the major attributes of each.
• Maintain all equipment used for dimensional and weld inspection.
• Perform destructive testing and analysis of spot welds using a plasma cutter, air chisels, and other destructing tools.
• Perform Non-Destructive Testing (NDT) and analysis of spot welds using Ultra Sonic weld inspection equipment.
• Perform correlation of NDT and destructive testing to ensure valid NDT results.
• Cut, polish, and etch weld cross-sections per control plan sample size and frequencies.
• Maintain welding, weld destruct, and non-destruct equipment.
• Assist with sample submission.
• Maintain a clean, safe, organized work area.
• Maintain close communication with Engineers, Weld Technicians, Quality Assurance, and Production employees.
• Conduct shift pass down with other employees.
• Encourage safety and housekeeping practices and lead by example. Follows and supports Magna Electric Vehicle Structures (MEVS) and Magna’s operating principles, including:
• Magna Employee Charter – Operating under its principles by treating all employees equally, fairly with dignity and respect.
• Abide by MEVS policies and procedures, as described in the most current version of the Employee Handbook.
• Open Door Policy – Solves issues with two-way, open, and friendly communication.
• 5S – Maintains and promotes good housekeeping by following the philosophy “Everything has a place. Everything in its place”.
• Safety First - Obey the plant’s safety rules and procedures by wearing PPE at all times and immediately addressing all safety concerns.  Promotes an environment where zero injuries are the expected standard.
• Promotes MAFACT benchmarks to achieve World Class Manufacturing.
• Company quality and environmental policies.
• Core values – Treat all employees equally, fairly, with dignity and respect without favoritism in accordance with company values.
• Promote and facilitate the Open Door process, effective communication, and Fair Treatment.
• Attain safety, quality, productivity, and continuous improvement goals.
• Attend training as required.
• Perform other duties as assigned.

• Responsible for support of floor operations and quality to ensure conformance to the Customer specific requirements.
• Demonstrate an understanding of how job performance affects product quality and customer satisfaction.
• Work well with others; build and maintain positive employee relations.
• Prepare, read, and interpret written reports, instructions, procedures, and guidelines.
• Manage and schedule multiple priorities and meet deadlines with minimum direct supervision.
• Must be able to work flexible hours and overtime.
• Calculate figures and amounts, such as percentages and proportions.
• Effectively use computers and software as required.
• Work well with power cutting tools, torches, air chisels, and Ultra Sonic weld inspection equipment.
• Pass a Near Vision Acuity and Color Contrast Differential examinations.

PHYSICAL DEMANDS:

• Some of the physical demands of this position include sitting for prolonged periods of time, walking up and down staircases, occasional lifting, and occasional stooping and bending.
• Must be able to perform physical activities, such as but not limited to, lifting equipment (up to 40 lbs. unassisted), bending, standing, climbing or walking.
• Must be able to handle hazardous materials safely and tolerate exposure to electrical and other environmental hazards.
• Must pass a Near Vision Acuity test and a Color Contrast Differentiation exam.

EQUIPMENT / TOOLS USED:

• Pneumatic, hydraulic, electric power and hand tools, gages, and software’s as required

KNOWLEDGE:

Quality / Welding / Manufacturing principles

EDUCATION:  

• High School Diploma or GED.
• Above average computer skills.
• Must have experience with GMAW and RSW applications.
• Must receive and maintain Level I NDT certification in UT.
• Must have experience using standard measurement, inspection, and testing equipment in the inspection of sheet metal parts and assemblies.

TECHNICAL TRAINING:  

• Welding, Weld destruct, weld verification, and weld reporting.